Conhagen Pump And Turbine Repair Logo

California Plant Conhagen, Inc. Of California


The California facility (ACI-CA) began operations in 1979 with an 8,000 ft repair shop. Today it is located in the Benicia Industrial Park (near San Francisco), and operates a 21,000 ft2 repair shop. The California operation is capable of pump repair, turbine repair, gearbox repair, and reciprocating equipment repair. It also provides extensive field and manufacturing services.

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EQUIPMENT LIST

LATHES

  • 1 58"x 204" Lansing Lathe
  • 1 20"  78" Lodge and Shipley
  • 1 18"  78" Lodge and Shipley
  • 1 31"x 120" Lion
    (taper attachment and Mitutoyo digital readout)
  • 1 19 7/8"x10 5/8" 6 3/4"  20" Lion
    (taper attachment and Mitutoyo digital readout)
  • 1 20"x14"  106" LeBlond
  • 1 14"x8"    40" Equipped with taper attachment

HORIZONTAL BORING MILLS

  • 1 Giddings & Lewis 340 T4" spindle, 47" x 74" table, 30" spindle travel, 40" longitude, 50"cross, 61"
    vertical travel  (equipped with Newell programmable electronic digital readout 3 axis)
  • 1 Giddings & Lewis 340 T4" spindle, 47" x 74" table, 30" spindle travel, 40" longitude, 50"cross, 61"
    vertical travel  (equipped with Newell programmable electronic digital readout 3 axis)
  • 1 #3  Polamco Universal  12 1/2" x 63" table, 770# capacity, horizontal spindle, vertical angle head
    with movable quill and sloter head attachments.
  • 1 Johnsford  4AVS Vertical  10" x 54" table, 36" longitudinal travel, 15" cross travel, 16" knee travel, 5" quill travel, R-8 spindle travel, 70-4000 RPM spindle speed, variable (equipped with ACU-RITE Millmate 2 - axis millvision readout).
VERTICAL BORING MILLS
  • 1 King vertical turret lathe, 52" 4-jaw table with built in Master Jaws.  Swiveling ram head with 4-way indexing tool holder.  Swiveling turret head equipped with trading.  59" max_i_mum swing, 44" maximum under rail, 4.6-151 RPM, .003-.500 in/rev.
  • 1 King vertical turret lathe, 62" 4-jaw table.  Swiveling ram head with 4-way indexing tool holder. Swiveling turret head equipped with trading.  76" max_i_mum swing, 54" maximum under rail.
GRINDING EQUIPMENT
  • 1 Sansei  horizontal spindle rotary surface grinder 20" diameter.
  • 1 Cincinatti Universal ID OD Grinder, 48" bed
DRILL PRESS
  • YMZ Tominaga RH-1500 radial arm drill 5' arm, 14 3/4" column.
WELDING EQUIPMENT
  • 2 Lincoln 250 Amp AC-DC welding machine.
  • 1 Lincoln 375 Amp AC-DC heliarc welding machine.
  • 1 Miller XMT MIG welding machine.
  • 1 Miller AC-DC inert welding machine Tig / Stick.
  • 1 Eutectic-castolin, Terodyn System 2000 powder spray delivery system.
  • 1 Aronson electric turntable, maximum load  2,500 Lbs.
  • 1 Hobart Mega-Arc 300 portable gas welding machine.
DYNAMIC BALANCING EQUIPMENT
  • 1 Shenck Trebel H5BU dynamic balancing machine equipped with CAB 690H instrumentation.  Hard-bearing with permanent calibration, 5,000 Lbs maximum capacity.
ALIGNMENT EQUIPMENT
  • 1 Rotolign V, laser alignment system.
ADDITIONAL EQUIPMENT
  • 1 Honning equipment up to 24" diameter
  • 1 Nugier 80 Ton hydraulic press
  • 1 Morrison keyseater  1 1/4" x 9"
  • 1 Continental  100  metal cutting band saw
  • 1 Trinco bead blaster  48"x 48"x 24"
  • 1 SKF Eddytherm 1-6 induction bearing warmer with degauss
  • 1 SC 2 induction bearing warmer
  • 1 A.C.I., High pressure cleaning system
  • 1 20' tool trailer-tandem rear axle. Fully equipped with drill press, grinder, belt grinder, air and electricity;  precision measument instruments, portable lighting, slugging wrenches, combination wrenches, pneumatic tools, drills, grinders, impacts, welding assembly, etc.
  • 1 Field office trailer, fully equipped
  • 1 Client-Server Ethernet computer network system customized for engineering, CAD activities as well as accounting, planning, technical presentations; 22 working station (Mac & IBM), 1 ploter, 8 printers, back-up devices.
MECHANICAL SEAL REPAIR
  • 1 Lapmaster 36" lapping machine
  • 2 Lapmaster 15" lapping machine
  • 1 ACI Vaccum Pressure Test Stand
  • 1 BorgWarner  Hydraulic test stand for 7"dia. seal.
  • 1 Rimac  Spring Test Stand
  • 1 Russell Optics, 12" Dia. optical flat, 0.000004" accuracy.
INSPECTION EQUIPMENT
  • All equipment required to inspect the output of the shop. All measuring instruments calibrated to MIL-1-45662.
ENGINEERING EQUIPMENT
  • Re-engineering, complex design and CAD capabilities for rotating equipment in accordance with the applicable standards.
SPECIAL CAPABILITIES

Company personel are qualified to perform to the current revisions of following specifications:

  • MIL-1-45208 Inspection Systems Requirements
  • MIL-Q-9858 Quality Program Requirements
    MIL-STD-248 Qualification Tests for Procedures and Welder Operators
  • MIL-STD-271 Non-destructive Testing Requirements for Metal
  • MIL-C-45662 Calibration System Requirements
  • ANSI/API STDS Oil refinery equipment repair and manufacture
  • ASTM  STDS Material specification.
TOOL CRIB

Complete equipment for the performance of work within the scope of the shop.

FIELD SERVICE EQUIPMENT
  • Field Service Trucks
  • Tool trailer (bench grinder and drill press equipped)
  • Gang Boxes
  • Rigging equipment (chain falls, hoists, come alongs, straps, etc.)
  • Torque Wrench up to 600 ft-lb., 3/4” drive
  • Hand tools
  • Combination wrenches up to 2”
  • Slugging wrenches up to 2”
  • 3/4” socket set up to 2”
  • Impact guns 1/2”, 3/4”, and 1”
  • 1” sockets to 2-1/2”
  • Porta power
  • Miscellaneous hydraulic rams
  • Precision measuring equipment – Micrometers up to 36” ID and OD
  • Rotalign Pro laser alignment kit
  • Shim kits
  • Hy-Torque hydraulic torqueing system.

Capabilities List

Equipment Serviced:
  • Centrifugal Pumps
  • Reciprocating Pumps
  • Reciprocating Compressors
  • Steam Turbines
  • Gear Drives
Parts & Accessories:
  • Balance
  • DrumsBearings
  • Couplings
  • Discs
  • Impellers
  • Seals
  • Shafts
  • Shims
  • Shrouds
  • Sleeves
  • Wear Rings
Services:
  • Alignment
  • Assembly
  • Balancing
  • Brazing
  • Cleaning
  • Coating
  • Inspection
  • Installation
  • Machining
  • Maintenance
  • NDT
  • Overhaul
  • Planned Outage Parts Kits
  • Pressure Testing
  • Product Improvement
  • Reverse Engineering
  • Repair
  • Rotor Rebuilding
  • Welding

Copyright © 2016 Alfred Conhagen Inc