The California facility (ACI-CA) began operations in 1979 with an 8,000 ft repair shop. Today it is located in the Benicia Industrial Park (near San Francisco), and operates a 21,000 ft2 repair shop. The California operation is capable of pump repair, turbine repair, gearbox repair, and reciprocating equipment repair. It also provides extensive field and manufacturing services. |
| EQUIPMENT LIST |
LATHES |
- 1 58"x 204" Lansing Lathe
- 1 20" 78" Lodge and Shipley
- 1 18" 78" Lodge and Shipley
- 1 31"x 120" Lion
(taper attachment and Mitutoyo digital readout)
- 1 19 7/8"x10 5/8" 6 3/4" 20" Lion
(taper attachment and Mitutoyo digital readout)
- 1 20"x14" 106" LeBlond
- 1 14"x8" 40" Equipped with taper attachment
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HORIZONTAL BORING MILLS |
- 1 Giddings & Lewis 340 T4" spindle, 47" x 74" table, 30" spindle travel, 40" longitude, 50"cross, 61"
vertical travel (equipped with Newell programmable electronic digital readout 3 axis)
- 1 Giddings & Lewis 340 T4" spindle, 47" x 74" table, 30" spindle travel, 40" longitude, 50"cross, 61"
vertical travel (equipped with Newell programmable electronic digital readout 3 axis)
- 1 #3 Polamco Universal 12 1/2" x 63" table, 770# capacity, horizontal spindle, vertical angle head
with movable quill and sloter head attachments.
- 1 Johnsford 4AVS Vertical 10" x 54" table, 36" longitudinal travel, 15" cross travel, 16" knee travel, 5" quill travel, R-8 spindle travel, 70-4000 RPM spindle speed, variable (equipped with ACU-RITE Millmate 2 - axis millvision readout).
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| VERTICAL BORING MILLS |
- 1 King vertical turret lathe, 52" 4-jaw table with built in Master Jaws. Swiveling ram head with 4-way indexing tool holder. Swiveling turret head equipped with trading. 59" max_i_mum swing, 44" maximum under rail, 4.6-151 RPM, .003-.500 in/rev.
- 1 King vertical turret lathe, 62" 4-jaw table. Swiveling ram head with 4-way indexing tool holder. Swiveling turret head equipped with trading. 76" max_i_mum swing, 54" maximum under rail.
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| GRINDING EQUIPMENT |
- 1 Sansei horizontal spindle rotary surface grinder 20" diameter.
- 1 Cincinatti Universal ID OD Grinder, 48" bed
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| DRILL PRESS |
- YMZ Tominaga RH-1500 radial arm drill 5' arm, 14 3/4" column.
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| WELDING EQUIPMENT |
- 2 Lincoln 250 Amp AC-DC welding machine.
- 1 Lincoln 375 Amp AC-DC heliarc welding machine.
- 1 Miller XMT MIG welding machine.
- 1 Miller AC-DC inert welding machine Tig / Stick.
- 1 Eutectic-castolin, Terodyn System 2000 powder spray delivery system.
- 1 Aronson electric turntable, maximum load 2,500 Lbs.
- 1 Hobart Mega-Arc 300 portable gas welding machine.
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| DYNAMIC BALANCING EQUIPMENT |
- 1 Shenck Trebel H5BU dynamic balancing machine equipped with CAB 690H instrumentation. Hard-bearing with permanent calibration, 5,000 Lbs maximum capacity.
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| ALIGNMENT EQUIPMENT |
- 1 Rotolign V, laser alignment system.
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| ADDITIONAL EQUIPMENT |
- 1 Honning equipment up to 24" diameter
- 1 Nugier 80 Ton hydraulic press
- 1 Morrison keyseater 1 1/4" x 9"
- 1 Continental 100 metal cutting band saw
- 1 Trinco bead blaster 48"x 48"x 24"
- 1 SKF Eddytherm 1-6 induction bearing warmer with degauss
- 1 SC 2 induction bearing warmer
- 1 A.C.I., High pressure cleaning system
- 1 20' tool trailer-tandem rear axle. Fully equipped with drill press, grinder, belt grinder, air and electricity; precision measument instruments, portable lighting, slugging wrenches, combination wrenches, pneumatic tools, drills, grinders, impacts, welding assembly, etc.
- 1 Field office trailer, fully equipped
- 1 Client-Server Ethernet computer network system customized for engineering, CAD activities as well as accounting, planning, technical presentations; 22 working station (Mac & IBM), 1 ploter, 8 printers, back-up devices.
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| MECHANICAL SEAL REPAIR |
- 1 Lapmaster 36" lapping machine
- 2 Lapmaster 15" lapping machine
- 1 ACI Vaccum Pressure Test Stand
- 1 BorgWarner Hydraulic test stand for 7"dia. seal.
- 1 Rimac Spring Test Stand
- 1 Russell Optics, 12" Dia. optical flat, 0.000004" accuracy.
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| INSPECTION EQUIPMENT |
- All equipment required to inspect the output of the shop.
All measuring instruments calibrated to MIL-1-45662.
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| ENGINEERING EQUIPMENT |
- Re-engineering, complex design and CAD capabilities for rotating equipment in accordance with the applicable standards.
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| SPECIAL CAPABILITIES |
Company personel are qualified to perform to the current revisions of following specifications:
- MIL-1-45208 Inspection Systems Requirements
- MIL-Q-9858 Quality Program Requirements
MIL-STD-248 Qualification Tests for Procedures and Welder Operators
- MIL-STD-271 Non-destructive Testing Requirements for Metal
- MIL-C-45662 Calibration System Requirements
- ANSI/API STDS Oil refinery equipment repair and manufacture
- ASTM STDS Material specification.
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| TOOL CRIB |
Complete equipment for the performance of work within the scope of the shop. |
| FIELD SERVICE EQUIPMENT |
- Field Service Trucks
- Tool trailer (bench grinder and drill press equipped)
- Gang Boxes
- Rigging equipment (chain falls, hoists, come alongs, straps, etc.)
- Torque Wrench up to 600 ft-lb., 3/4” drive
- Hand tools
- Combination wrenches up to 2”
- Slugging wrenches up to 2”
- 3/4” socket set up to 2”
- Impact guns 1/2”, 3/4”, and 1”
- 1” sockets to 2-1/2”
- Porta power
- Miscellaneous hydraulic rams
- Precision measuring equipment – Micrometers up to 36” ID and OD
- Rotalign Pro laser alignment kit
- Shim kits
- Hy-Torque hydraulic torqueing system.
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Capabilities List
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| Equipment Serviced: |
- Centrifugal Pumps
- Reciprocating Pumps
- Reciprocating Compressors
- Steam Turbines
- Gear Drives
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| Parts & Accessories: |
- Balance
- DrumsBearings
- Couplings
- Discs
- Impellers
- Seals
- Shafts
- Shims
- Shrouds
- Sleeves
- Wear Rings
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| Services: |
- Alignment
- Assembly
- Balancing
- Brazing
- Cleaning
- Coating
- Inspection
- Installation
- Machining
- Maintenance
- NDT
- Overhaul
- Planned Outage Parts Kits
- Pressure Testing
- Product Improvement
- Reverse Engineering
- Repair
- Rotor Rebuilding
- Welding
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