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Texas Plant Alfred Conhagen, Inc. Of Texas


The Texas facility (ACI-TX) is the largest of the Conhagen operations. Conhagen started business operations in Texas in 1972, and opened a repair facility in 1976. The plant is located in La Marque, Texas, approximately 30 miles south of Houston. The ACI-TX facility consists of multiple buildings comprising 43,000 square feet of climate controlled manufacturing and repair space. ACI-TX services virtually all types of turbo machinery except gas turbines. Experience with a wide variety of original equipment manufacturers and models have provided ACI-TX with a vast CAD drawing part database.

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Part Collage

EQUIPMENT LIST

LATHES

  • 1 - 60" x 120" Niles
  • 1 - 56" LeBlond "T" head, Hydraulic Tracer
  • 1 - 40" x 100" Geminis GE 1000
  • 1- 38” x 120” Arch Model ACL-643x120G
  • 1 - 18" x 30" Monarch
  • 1 - 24" x 160" Lansing, with digital readout
  • 1 – 28” x 120” Lion, with digital readout.
  • 1 - 20" x 80" Polamco, with digital readout
  • 2 - 22" x 120" Polamco, with digital readout
  • 1 - 20" x 120" Polamco
  • 1 - 17" x 36" Victor
  • 2 - 16" x 30" South Bend

MILLING MACHINES

  • 1 - Vertical #2 Polamco
  • 1 - Cincinnati
  • 2 - Bridgeport Turret Series 2
  • 1 - Kondia
  • 1 - Johnsford
HORIZONTAL/VERTICAL BORING MILLS
  • 1 - 4" Lucas Horizontal Boring Mill, w/ digital readout
  • 1 - 5" Graffenstaden Horiz Boring Mill,
    7' x 8' Power Rotary Table, 36,000 lb capacity
  • 1 - 55" Vertical Bullard
  • 1 – 82-1/2” Stanko VTL. 65” under rail.

CNC MACHINES

  • 3 - Monarch Vert Milling Machine, w/GE Fanuc controls
  • 1 - Fadal VMC 6030HT Vertical Machining Center
  • 1 - Monarch Turning Center, with GE Fanuc controls
  • 1 - Mitsubishi DWC Continuous Wire Feed EDM
  • 1 - Daewoo Turning Center

DRILL PRESSES

  • 1 - Radial Arm, 18" column, 5" spindle, 6' arm
  • 1 - Clausing

POWER SAWS

  • 1 - DoAll Band, 14" capacity
  • 1 - DoAll Cutoff , 6" capacity
  • 1 - DoAll Vertical Band, 36" throat

WELDING EQUIPMENT

  • 3 - 450 amp Miller Mig
  • 1 - 500 amp Miller Air Arc
  • 1 - 5000 lbf Capacity Welding Positioner
  • 1 - Automatic TIG Wire Feed
  • 1 - Cooper Heat Treat Power Supply with Ovens
  • 1 - Eutectic Metal Spray Equipment Terodyne
  • 1 - Heat Treating Oven, Honeywell chart recorder
  • 1 - Miller Track Burner, with attachments
  • 1 - Metco Wire Spray Equipment
  • Various Gas Welding and Burning Equipment

BALANCING EQUIPMENT

  • 1 - Schenk Trebel H5B balancer, 10,000 lb capacity

MECHANICAL SEAL REPAIR EQUIPMENT

  • 1 - 6"/10" Durametallic Lapper
  • 1 - 12" Speedfam Lapper
  • 1 - 6" Optical Flat
  • 1 - 10" Optical Flat
  • 1 - 14" Optical Flat
  • 1 - 24" Finish Lapper, w/ automatic diamond mist
  • 1 - 28" Rough Lapper, with pressure hold downs
  • 1 - Bellows Pressure Tester, EG&G Sealol
  • 1 - Spring Constant Tester, 200 lbf capacity
  • 1 - 10" Swisher Diamond Grinder
  • 1 - Ultrasonic Cleaner, 10 gallon tank
  • 1 - Glass Bead Vacuum Blast Cabinet
  • 1 - Vacuum Sealing Machine
  • 1 - Compressor Valve Vacuum Test Machine

PRESSES

  • 1 - 100 ton, with 13" travel
  • 1 - 30 ton Coupling
  • 1 - 5 ton Arbor
  • 1 - 10 ton Arbor
  • 1 - 50 ton
  • Hydraulic Shaft Straightening Table, 6000 lb capacity

KEY SEATERS

  • 2 - Morrison 11" Key Seater
  • 1 - Bridgeport Broaching Head
  • 1 - Polamco Broaching Head

GRINDERS

  • 1 - 12" DoAll Tool Post
  • 1 - Swisher Vertical
  • 1 - TimeSaver Automatic Belt Sanding Machine
  • 1 - D-8 DoAll Reciprocating Grinder
  • Various Polishing and Burnishing Equipment

RIVETING EQUIPMENT

  • 1 - Bracker Radial (For riveting turbine bucket tenons)
  • Various Punch and Die Sets

HOISTS & CRANES

  • 3 - 20 ton Overhead Crane
  • 4 - 10 ton Overhead Cranes
  • 2 - 5 ton Overhead Crane
  • 5 - 2 ton Jib Cranes
  • 1 - 2 ton Rolling Floor Crane
  • 2 - Clark 4000 lbf capacity Fork Lift

TEST AND INSPECTION EQUIPMENT

  • 2 - Runout Inspection Stands, 10,000 lb capacity
  • 1 - Digital Gauss Meter
  • 2 - Digital Tachometers
  • 1 - Electrical Runout Measurement System
  • 1 - DoAll hardness tester
  • 1 - Electronic Hardness Tester
  • 1 - Hydrostatic Test Pump, 6000 psi
  • 1 - Valve test stand (1" H2O - 6000 psi)
  • 1 - Faro Arm Gold Portable CMM
  • 1 – Innov-X Positive Material Alloy Analyzer
  • 2 – EasyLaser laser alignment systems
Capabilities List

Equipment Serviced:
  • Centrifugal Pumps
  • Reciprocating Pumps
  • Positive Displacement Pumps
  • Axial Compressors
  • Multi Stage High Energy Pumps
  • Centrifugal Compressors
  • Reciprocationg Compressors
  • Steam Turbines
  • Expanders
  • Gear Drives
Parts & Accessories:
  • Balance Drums
  • Bearings
  • Blades
  • Couplings
  • Diaphragms
  • Discs
  • Diffusers
  • Impellers
  • Inlet Guide Vanes
  • Nozzles
  • Seals
  • Shafts
  • Shims
  • Shrouds
  • Sleeves
  • Vanes and Stators
  • Wear Rings
Services:
  • Alignment
  • Assembly
  • Balancing
  • Brazing
  • Cleaning
  • Coating
  • Design
  • Inspection
  • Installation
  • Machining
  • Machining (CNC)
  • Machining (EDM)
  • Maintenance
  • NDT
  • Overhaul
  • Planned Outage Parts Kits
  • Pressure Testing
  • Product Improvement
  • Pump Rerates
  • Turbine Rerates
  • Reverse Engineering
  • Repair
  • Rotordynamics
  • Rotor Rebuilding
  • Welding

Copyright © 2008 Conhagen Industries